How is tequila produced?

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How is tequila produced?

11 July 2024 | admin | blog

Tequila is one of the most recognizable drinks in the world with a rich and fascinating history that dates back to pre-Columbian times. This Mexican beverage has become a true cultural icon that has come a long way from the original agave drinks to modern luxury spirits, gaining international fame and recognition.

It is worth mentioning that tequila has also gained popularity in pop culture, appearing in movies, music and literature. It is a symbol of celebration, freedom and the Mexican spirit. For example, the hit song “Tequila” by the band The Champs contributed to the global recognition of the drink.

Its production is a complex process that combines tradition with modern technology. Let’s take a closer look at how this unique drink is made.

Learn about the history of tequila

Top-quality tequila originated in the Jalisco region of Mexico, among other places. Its history dates back to pre-Columbian times, when the indigenous Aztec people fermented agave juice to create a pulque drink. The beverage was used for drinking, but was also used in religious ceremonies.

In the 16th century, pulque was discovered by Spanish conquistadors, who, looking for an alternative to their favorite drink, brandy, began experimenting with pulque distillation, which led to the creation of the first agave distillates, initially called mezcal.

The origins of tequila as a distinct liquor are closely linked to the Tequila region in the state of Jalisco. It was there, in the 17th century, that Spanish settlers began producing mezcal, using the juice of the blue agave (Agave tequilana Weber var. azul). This was the first form of tequila, which quickly gained popularity among the locals.

In the 18th century, the first distilleries began to produce tequila on a larger scale. Jose Antonio Cuervo was one of the first producers to receive a license from the King of Spain to produce and distribute tequila. It is from his name that one of the most famous brands of tequila – Jose Cuervo – is derived.

In the 19th century, tequila began to gain popularity outside the Jalisco region. The development of rail transportation enabled its wider distribution. This made it possible to export tequila to the United States and Europe. During this time, other well-known brands such as Sauza and Herradura were also created.

Thus, tequila became one of the most recognized spirits in the world. In 1974, the Mexican government established the Denominación de Origen, protecting the name “tequila” and regulating its production. Only tequila produced in certain regions of Mexico, mainly in the state of Jalisco, could be called tequila. This step helped preserve the quality and authenticity of the drink.

Today, tequila is not only a drink, but also a symbol of Mexican culture. It is inextricably linked to mariachi music, dance and folk traditions. Many distilleries offer tourist tours to see the production process and taste different types of tequila.

What is tequila made of?

The basic raw material for making tequila is the blue agave (Agave tequilana Weber var. azul). It is a plant with fleshy leaves and a large heart (piña) that contains a juice rich in sugars. There are other varieties of agave used to make mezcal, but only blue agave is used for tequila.

Mexican tequila – the production process

Blue agave takes about 7-10 years to reach maturity. It is grown in the volcanic soils of the Jalisco region, which are rich in minerals. These are ideal conditions for this plant. The agave fields are carefully tended, and the plants are protected from pests and diseases.

When the agave reaches maturity, it is harvested by hand by specialists called jimadores. The jimador uses a special tool called a coa to cut off the leaves and extract the piña, or heart of the agave. A piña can weigh between 20 and 90 kilograms.

The extracted piñas are cut into smaller pieces and cooked. Traditionally, cooking is done in earth ovens (hornos) or modern autoclaves. The process takes 24 to 48 hours to convert the starches into sugars, which will later be fermented.

After cooking, the piñas are crushed to extract the sweet juice called aguamiel. In the past, this process was done by hand using stone wheels called tahonas. Today, mechanical crushers are used, which are more efficient.

The extracted juice is placed in large fermentation vats, where yeast is added to turn the sugars into alcohol. Fermentation lasts from a few days to several weeks, depending on the temperature and technology used by the distillery. The liquid is then distilled.

Traditionally, tequila is distilled twice in copper alembics. The first distillation is called destrozamiento and produces what is known as the first distillate with a low alcohol content. The second distillation, called rectificación, increases the alcohol content and purifies the liquid, creating a tequila of sufficient strength.

Not all tequilas undergo the aging process. Tequila plata (a.k.a. tequila silver, silver) or blanco is bottled immediately after distillation. Other types, such as reposado, añejo and extra añejo, are aged in oak barrels. Reposado tequila is aged for 2 to 12 months, añejo for 1 to 3 years, and extra añejo for more than 3 years. Aging imparts additional flavors and aromas to the tequila. These include, for example, vanilla, caramel and spices.

After the distillation and eventual aging process, the tequila is blended to achieve a consistent flavor. It is then filtered and bottled. Each bottle must meet certain quality standards before it goes

Tequila production – regulation and importance for Mexico’s economy

Tequila production is strictly regulated by Mexican law. Only liquor produced from blue agave and in certain regions of Mexico can be called tequila. Mexican standards specify quality standards and production processes. Each bottle of tequila must have a NOM number, which identifies the distillery.

Tequila is a product that is extremely important to Mexico’s economy. The industry generates thousands of jobs, both directly in the distilleries and indirectly in sectors related to agave cultivation, tourism and exports. Mexico exports millions of liters of tequila a year, with the main markets being the United States, Europe and Asia.

The future of tequila looks promising. Growing interest in artisanal spirits and authentic products has more and more people reaching for tequila. Distilleries are experimenting with new production and aging techniques, creating innovative flavors and unique limited editions.

Sustainable farming and production practices are becoming increasingly popular in the industry, helping to protect the environment and make regions more sustainable. Agave cultivation and the production process generate organic waste, which must be managed properly. Many distilleries are trying to minimize the environmental impact of tequila production by using modern technologies and green practices, such as composting agave waste and using renewable energy.

Tequila production – summary

Tequila production is a process that combines tradition with modernity. From agave cultivation to distillation to bottling, each step requires precision and attention to detail. The result is a unique beverage that is popular around the world. Thanks to strict regulations and attention to quality, tequila remains one of the most important symbols of Mexico, offering a variety of flavors and aromas that delight liquor lovers.

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